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A Guide to Procuring PVC Aircraft Flooring

Sep 28 , 2025

When procuring PVC aircraft flooring as flooring, there are many technical, regulatory, operational and economic factors to consider. The requirements are more stringent than for terrestrial applications due to safety, weight, durability, and certification demands. Below is a checklist of things you should evaluate, and some elaboration on each.

 

Regulatory & Certification Requirements

 

Fire / Flammability Standards: Aircraft interiors must meet aviation‐industry fire safety standards (e.g. FAR 25.853 in the U.S., EASA CS-25, or equivalent). The flooring must not produce excessive flame or hazardous smoke or toxic gases.

Smoke & Toxicity: Not just flame resistance, but how it burns: smoke density, toxicity of combustion products (esp. hydrogen chloride, etc.)

Slip Resistance: Surfaces, especially in wet or lavatory areas, must have adequate slip resistance even when wet or with liquids.

Dimensional Stability: Under temperature/humidity extremes (ground, altitude, pressurization, etc.), the material must not deform, warp, shrink, or expand in a way that causes problems.

Certification & Traceability: Material batches and production must be traceable; supplier should have appropriate ISO or aviation-specific quality systems. Certificates of conformity, material safety data sheets, etc., must be available.

 

Mechanical & Physical Properties

 

Thickness & Weight: Lighter material reduces fuel cost; thickness must balance durability vs weight. The substrate and support structures must be compatible.

Wear Resistance: High foot traffic (passengers boarding, trolleys, etc.), dragging of cart wheels, maintenance traffic—flooring must resist abrasion, scuffing, indentations.

Impact Resistance: Must resist impacts from dropped items, stowed luggage, etc.

Compression & Load Bearing: Must handle localized loads (e.g. from service carts, seat legs, etc.).

Flexibility / Resilience: The ability to absorb vibration, flex under cabin flexing, and not crack or delaminate.

 

Thermal & Environmental Performance

 

Temperature extremes: Aircraft may experience very low or high ambient temperatures; material should remain stable across the full operating range.

Humidity: Cabin and landing conditions vary; moisture resistance is important to prevent degradation.

 

Acoustic Properties

 

How well the flooring helps reduce noise/vibration from footsteps, carts, cabin equipment. A softer or multi-layerized structure may help. Cabin comfort is important.

 

Weight & Fuel Efficiency

 

Every gram matters in aircraft. The flooring system should be as light as possible, without compromising durability and safety.

Consider the overall trade-off: lighter materials may cost more; always quantify life-cycle cost vs fuel savings vs maintenance.

 

Life Cycle Costs

 

Initial cost vs maintenance cost vs replacement intervals.

Durability under actual usage patterns (not just lab tests).

Downtime costs: if installation or repair requires long downtime, that is expensive.

Availability of spare parts / matching materials for repairs.

 

Supplier Capabilities & Reliability

 

Quality control (ISO 9001, aviation supplier standards)

Testing facilities to prove compliance with fire, flame, smoke, etc.

Lead times, availability of stock, ability to supply spares or replacements.

 

Environmental & Health Considerations

 

VOCs (Volatile Organic Compounds), emissions inside cabin.

Presence or absence of harmful plasticizers, heavy metals, etc.

At end of life: recyclability, disposal.

Possibly certifications or declarations: environmental product declarations, health safety (e.g. Low-VOC, low chemical migration).

 

Operational Use Cases / Zones

 

Different parts of the aircraft have different demands: entrance, galley, lavatory, aisle, storage, cargo hold. Each zone may need different properties (e.g. more slip resistance in wet zones; more durability in galley/cargo; lighter weight in cabin).

For example, emergency exits or stairs might need higher durability or specific tread pattern.

 

Please note the following points when comparing products:

 

Parameter Inferior-Quality PVC Aircraft Flooring Superior-Quality PVC Aircraft Flooring
Material Purity  High filler content, low-grade PVC resin 100% virgin PVC resin, minimal fillers
Wear Resistance Low resistance; surface wears out quickly  High wear layer ensures long service life    
Slip Resistance  Poor anti-slip properties   Excellent anti-slip surface texture    
Fire Resistance  May not meet aviation flame-retardant standards Meets or exceeds aviation fire safety standards ( EASA CS 25.853 & App. f. )
Weight Often heavier due to fillers Optimized lightweight formula for aircraft use 
Dimensional Stability Easily deformed under temperature or load  Stable under varying temperature and pressure
Chemical Resistance Easily damaged by oils or cleaning agents Resistant to aviation chemicals and cleaning fluids   
Durability Short service life; frequent replacement needed  Long lifespan with minimal maintenance   
Cost Efficiency  Lower upfront cost but high maintenance    Higher initial cost, lower lifecycle cost
Environmental Standards  May contain formaldehyde or heavy metals   Eco-friendly, REACH and RoHS compliant  

 

 

 

 

 

 

 

WUXI TEFA DECORATION MATERIAL CO., LTD.

Add : No.5 Huaqing Intelligent Park, Huishan District, Wuxi, Jiangsu, China

Tel : +86 18751567592

Email : web@topvcfloor.com

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